What are the CNC machining processes and advantages?

2022/12/01 18:11

CNC Machining processing must be familiar to everyone! It is to compile the NC machining program of the part according to the original conditions such as the part drawing and process requirements, and input it to the CNC system of the CNC machine tool to control the relative movement between the tool and the workpiece in the CNC machine tool, so as to complete the processing of the part.


1. CNC machining process

The main process of CNC machining process:



Step 1: Understand the technical requirements of the drawings. For example, if you want to customize a CNC Camera Parts, you need to know the parameters you need, such as dimensional accuracy, shape tolerance, surface roughness, workpiece material, hardness, processing performance and the number of workpieces Wait;



Step 2: Carry out process analysis according to the requirements of the parts drawings, including structural process analysis of parts, rationality analysis of materials and design accuracy, rough process steps, etc.;



Step 3: According to the process analysis, formulate all the process information needed for processing - such as: processing route, process requirements, tool trajectory, displacement, cutting amount (spindle speed, feed rate, cutting depth) and Auxiliary functions (tool change, spindle forward or reverse, cutting fluid on or off), etc., and fill in the processing procedure card and process card;

 


Step 4: According to the CNC Keyboard and other part drawings to be produced and the formulated process content, then perform CNC programming according to the instruction code and program format specified by the CNC system used;



Step 5: Input the written program into the numerical control device of the numerical control machine tool through the transmission interface. After adjusting the machine tool and calling the program, parts that meet the requirements of the drawing can be processed.



2.The advantages of CNC processing


①The number of tooling is greatly reduced, and complex tooling is not required for processing parts with complex shapes. If you want to change the shape and size of the part, you only need to modify the part processing program, which is suitable for new product development and modification.


 

②The processing quality is stable, the processing precision is high, and the repetition accuracy is high, which is suitable for the processing requirements of aircraft.


③In the case of multi-variety and small-batch production, the production efficiency is high, which can reduce the time for production preparation, machine tool adjustment and process inspection, and the cutting time is reduced due to the use of the optimal cutting amount.


④ It can process complex profiles that are difficult to process by conventional methods, and even process some unobservable processing parts.


3. Advantages of CNC processing

①With more than 2 years of experience in CNC processing, many professional and technical personnel;


② Obtained a number of international certifications for many years;


③Professional team to ensure fast quotation and real-time tracking of orders;


④Multiple CNC and other processing equipment to ensure delivery within 24 hours at the fastest;


If you have CNC and other processing needs, you can directly add WeChat consultation, and the team will provide you with one-to-one professional services!

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